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Single-rod Hydraulic Cone Crusher
Brand :ZHUOYUE
Product origin :Shenyang, Liaoning, China
Delivery time :one month
Supply capacity :Monthly output is thirty units
1.This equipment has an integrated single cylinder hydraulic conical type crusher and a super heavy-duty forged body as well.
High manganese alloy wear resistant linings are provided. The structure as a whole has better strength by 25% and the wearing resistance of liner has enhanced by 30%.
2. With CSS full hydraulic stepless adjustment and multi-cavity option, this one gets up to 98% running time, can be used as secondary and tertiary crusher for both fixed and mobile plants.
3.The machine comes with standard overload protection and a ASRi intelligent system as an option. This allows the machine to compensate wears in real-time, feed adaptively, increase product crushed by laminating up to 15-20% and also improve the qualification rate of finished product as well as prolonging component life.
Product Introduction
Traditional multi-cylinder cone crushers carry a lower hydraulic distributor group, multiple accumulators, a tall frame, and a heavy base. This creates three problems:
Installation height is restricted. Mobile crushing stations and underground mine chambers often cannot fit traditional multi-cylinder crushers.
Weight drives cost. Every extra ton means a stronger chassis, heavier axles, more fuel, and higher freight.
Maintenance takes too long. A single liner change can shut down production for 8–10 hours.
The hidden cost is downtime — lost tonnage, idle trucks, and delayed deliveries.
The Solution: Single-Rod Hydraulic Cone Crusher
Compared with multi-cylinder crushers of the same capacity, this equipment removes the complex lower hydraulic distributor group and multiple accumulators.
Key results:
Compared with equivalent multi-cylinder cone crushers of the same capacity and cavity type, in standard configuration, overall height is reduced by 15%–20%.
Compared with equivalent multi-cylinder models of the same capacity, total weight is reduced by 8%–12% in standard configuration.
For example, the ZCS430 has a net weight of only 12 tons, and the ZCH430 has a net weight of only 9.2 tons.
For a typical ZCH430-class machine, with two technicians and standard lifting tools, fixed cone liner replacement time is reduced from 8–10 hours to 3–4 hours.
Modular design reduces liner and mantle replacement time by at least 40% compared with traditional multi-cylinder crushers.
Based on equivalent capacity and typical medium-hard material applications, annual maintenance cost, including labor and wear parts, can be reduced by more than 20% compared with traditional multi-cylinder crushers.
The top hydraulic disassembly structure allows the fixed cone liner to be lifted and rotated out independently without removing the upper frame. This makes the machine compatible with mobile crushing stations, underground mine chambers, and retrofit projects with limited installation height.
Technical Parameters
| Model | Max. Feed Size (mm) | Discharge Port (mm) | Power (kW) | Capacity (t/h) | Weight (t) |
| ZCS420 | 240 | 16-38 | 90 | 77-162 | 6.8 |
| ZCS430 | 360 | 16-83 | 160 | 137-330 | 12 |
| ZCS440 | 450 | 29-83 | 250 | 245-503 | 19.3 |
| ZCS660 | 560 | 35-83 | 350 | 331-683 | 35.7 |
| ZCH420 | 135 | 4-32 | 90 | 27-128 | 5.3 |
| ZCH430 | 185 | 4-70 | 160 | 48-250 | 9.2 |
| ZCH440 | 215 | 4-44 | 250 | 90-395 | 14.3 |
| ZCH660 | 275 | 13-70 | 350 | 162-662 | 26.8 |
| ZCH870 | 300 | 19-70 | 500 | 380-1331 | 49.8 |
| ZCH890 | 370 | 16-70 | 750 | 567-2181 | 76.1 |
| ZCH840i | 250 | 8-48 | 330 | 103-427 | 20.3 |
| ZCH860i | 150 | 13-51 | 500 | 250-910 | 39.7 |
| ZCH865i | 108 | 10-44 | 500 | 155-517 | 38.9 |
| ZCH870i | 350 | 10-70 | 520 | 202-1283 | 67.1 |
| ZCH890i | 348 | 13-57 | 750 | 275-1243 | 97 |
| ZCH895i | 112 | 10-70 | 750 | 258-1077 | 96.5 |
Product Advantages:
1. High crushing efficiency and qualified particle size
Optimized cavity structure, stroke, and spindle speed achieve efficient lamination crushing. Grading uniformity up to 96%, flaky particle rate ≤8%. Meets high-standard aggregate indicators for road construction, concrete, and asphalt projects.
2. Intelligent and efficient operation
Full hydraulic CSS one-key adjustment. ASRi intelligent system automatically matches feed volume, crushing stroke, and operating parameters. With ASRi intelligent control and full hydraulic CSS adjustment, comprehensive production capacity can be improved by up to 15% compared with manual operation under stable feed conditions.
3. Low failure probability and maintenance cost saving
Easy-to-operate structure design lowers failure probability by up to 18%. Hydraulic overload protection protects main components from foreign matter impact. High-wear-resistant liners and mantles extend service life by up to 30%. Modular design reduces replacement time by at least 40% and annual maintenance cost by more than 20%.
4. Multi-condition adaptability and high compatibility
Interchangeable cavity types and adjustable eccentricity cover coarse, medium, and fine crushing. Handles hard materials (granite, basalt, compressive strength ≤300 MPa) and soft materials (limestone, river stone). Compact structure reduces floor space by 20%. Installation and commissioning cycle shortened by 30%.
Selection Guide
| Factor | Recommendation |
|---|---|
| Hard material (granite, basalt) | ZCH/ZCHi series with laminated crushing cavity |
| Soft material (limestone, river stone) | ZCS series with coarse crushing cavity |
| Coarse crushing | ZCS420 / ZCS430 / ZCS440 |
| Medium crushing | ZCH430 / ZCH440 / ZCH660 |
| Fine crushing | ZCH420 / ZCH840i / ZCH860i |
| High-capacity fine crushing | ZCH870i / ZCH890i / ZCH895i |
| Limited installation height | Single-rod hydraulic design |
For accurate selection, please provide: material type, max. feed size, required discharge size, target capacity, and installation height limit.
Installation & Configuration Data
Overall dimensions (L × W × H)
Foundation load diagram
Anchor bolt specifications
Dynamic load coefficient
Motor model, voltage, frequency, phase, protection class, insulation class
Hydraulic station power, oil tank capacity, cooling method, filtration accuracy
Accumulator quantity and overload protection pressure
Discharge conveyor and feed hopper interface dimensions
Please contact us for the detailed installation drawing of your selected model.
Application Scenarios
Widely applied in mine ore crushing, quarry aggregate processing, construction material production, solid waste recycling, and infrastructure engineering. Suitable for medium and fine crushing of various ores and stones. Can be combined with jaw crushers, impact crushers, and screening equipment to form a fully automatic crushing and screening production line.
Reference operating conditions:
Granite crushing plant, 250 t/h, feed size 450 mm
Basalt aggregate for asphalt, cubic ratio requirement 95%+
Mobile crushing station with installation height limit 3.8 m
Underground mine chamber with ceiling height restriction
These are reference operating conditions, not customer case studies.
ABOUT US
Shenyang Zhuoyue Machinery Equipment Co., Ltd. is located in the Shenyang Tiexi Economic and Technological Development Zone.
Core team with 14+ years of industry experience.
Our core team brinents, wear parts, and custom machined parts. We focus on cone crusher dust covers and seal rings, with fitment confirmed against the crusher model, OEM number, drawing, or worn sample before production.
Facility & Capabilities:
4,000-square-meter production base
Dozens of precision CNC machine tools
Professional forging and heat treatment equipment
Complete physical and chemical testing instruments
Maximum single-piece production up to 150 tons
OEM/ODM production services available
R&D/technical personnel: 24
Production lines: 10 machining lines, 2 welding lines, 2 assembly lines
Annual capacity: 2,000 tons/year
Export markets: Europe and the Americas
Quality control: Full-process management covering raw material incoming inspection, component precision processing monitoring, hydraulic system debugging, assembly inspection, and finished product load test run. Whole machine performance pass rate before delivery: 99.7%.
Test reports available upon request: material certificates, hardness test reports, dimensional inspection reports, load test records. Third-party inspection such as SGS or BV can be arranged.
Delivery, Payment, Warranty and After-Sales
| Item | Details |
|---|---|
| Standard delivery | 15–30 days after deposit |
| Customized delivery | 30–45 days after deposit |
| Payment terms | T/T, L/C at sight; 30% deposit + 70% before shipment |
After-Sales Service
Remote technical support: response within 24 hours
Video guidance: arranged within 48 hours
On-site installation guidance: available upon request; travel and accommodation costs to be discussed
Warranty coverage: main frame, hydraulic system, electrical system, and manufacturing defects
Wear parts: liners and mantles are not covered
Spare parts: standard parts from stock; special parts subject to production schedule
Packing & Loading
Big parts and whole machines: channel steel frames
Outer packing: foam wrapping and waterproof film
Packing dimensions and gross weight: available for each model
Container loading: 20GP / 40HQ loading quantity depends on model and configuration
Transportation terms: EXW, FOB
Sea freight, rail freight, and air freight for urgent spare parts
Factory Visit and Material Testing
Video factory tour available
Real-time video inspection during production or before shipment
Third-party inspection (SGS, BV, or customer's inspector) can be arranged
Free material testing: send 20–50 kg sample, we provide test report and video
FAQ
Q: What is the MOQ?
A: One piece. Suitable for bulk buying or long-term purchasing.
Q: What is the delivery time?
A: Standard models 15–30 days after deposit; customized models 30–45 days after deposit.
Q: What payment terms do you accept?
A: T/T and L/C at sight. Standard: 30% deposit + 70% before shipment.
Q: What is the warranty period?
A: 12 months from delivery or 18 months from shipment, whichever comes first.
Q: Do you provide installation guidance?
A: Yes. Remote technical support, video guidance, and on-site installation guidance available.
Q: How do I choose the right model?
A: Provide material type, max. feed size, required discharge size, target capacity, and installation height. We will recommend model, cavity type, and eccentricity.
Q: Can I send material for testing?
A: Yes. Send 20–50 kg sample. We provide test report and video free of charge.
Q: Do you have certifications?
A: We manufacture under a full-process quality management system. Material certificates, hardness test reports, dimensional inspection reports, and load test records can be provided. Third-party inspection can be arranged. Market-specific certifications can be discussed.
Q: Can I visit your factory?
A: Yes. Video tour, real-time video inspection, and on-site visits are welcome.
Q: What information do I need for a quotation?
A: Material type, max. feed size, required discharge size, target capacity, power supply, installation height limit, and special requirements.
