Jaw Crusher Parts

Name: Jaw Crusher Parts
Availability: InStock

Brand :ZHUOYUE

Product origin :Shenyang, Liaoning, China

Delivery time :Two month

Supply capacity :10 cases per year

1.Cone Crusher clamp rod Superior Durability & Environmental Adaptability, Significantly Reducing Operation and Maintenance Costs
2.Cone Crusher mandible Ultra-high Machining Accuracy & Perfect Compatibility, Optimizing Equipment Operation Performance
3.Cone Crusher Copper parts Convenient and Efficient Installation & Replacement, Comprehensively Improving Working Efficiency

Procurement Pain Points and Product Solutions:

Traditional crusher moving jaws adopt ordinary carbon steel and conventional thermal processing technology, with unstandardized machining accuracy and unstable structural properties.

Conventional????? jaw plates under harsh conditions such as high-load continuous crushing, ambient dust concentration ≥150mg/m3, and air humidity 60% to 85% exhibit two main failure mechanisms, i.e., rapid surface abrasion with very little plastic deformation of the ?????structure.

Our crusher moving jaw adopts integrated high-strength wear-resistant alloy steel (material grade ZGCr18Mn2), with standardized quenching and tempering integrated heat treatment process. The finished product achieves bulk hardness HRC 52–56, surface wear resistance improved by 55%, and structural impact toughness stabilized at ≥22J/cm2, eliminating plastic deformation under long-term full-load operation.With????? electrostatically deposited corrosion resistant coating that is up to 100μm thick, the material is able to stand up to humid and dusty environments. This protects it against electrochemical corrosion and oxidation ?????failure.

Technical parameters：

Cone Crusher Moving Jaw Technical Parameters
No. Technical Parameter Parameter Value Technical Description
1 Raw Material Material High-strength Wear-resistant Alloy Steel (Mn13Cr2) Adopt high manganese chromium wear-resistant alloy steel, with excellent basic wear resistance and impact resistance, suitable for high-load working conditions of crushers
2 Heat Treatment Process Quenching and Tempering Heat Treatment (Quenching + High Temperature Tempering) Quenching temperature 860-880℃, tempering temperature 550-650℃, grain refinement after treatment, comprehensive mechanical properties greatly improved
3 Surface Hardness ≥58 HRC Surface hardness reaches the industry leading level after heat treatment, effectively resists material impact and friction wear, and extends service life
4 Core Impact Toughness ≥25 J/cm2 The core maintains good toughness, is not easy to crack and deform under strong impact working conditions, and ensures structural stability
5 Processing Accuracy Dimensional Tolerance ≤±0.02mm Precision machining by imported 5-axis CNC machining center, high dimensional accuracy of connecting surface and moving track, ensuring perfect fit with accessories
6 Surface Treatment Thick Paste Epoxy Anti-corrosion Coating Coating thickness 80-120μm, with excellent dustproof, moistureproof and anti-corrosion performance, suitable for harsh working conditions such as mines and construction sites
7 Compatible Accessories Full series of matching parts such as cone crusher clamp rod, copper sleeve, lock nut 100% universal with mainstream brand cone crusher accessories in the industry, small fitting clearance and low operating friction
8 Design Service Life ≥8000 Hours Continuous service life can reach more than 8000 hours under standard working conditions, greatly reducing replacement frequency and maintenance cost

Product Advantages

1. Structural Stability & Durability: The moving jaw is manufactured with ZGCr18Mn2 alloy steel matrix, matched with integral quenching and tempering heat treatment process. The finished product features bulk hardness HRC 52–56, impact toughness ≥22 J/cm2, and surface abrasive wear resistance increased by 55%. It bears maximum instantaneous impact load of 320t and continuous friction load for long-cycle operation.Without????? structural deformation or surface failure happening within 2200–2500 working hours, working under the conditions of temperature range of -20℃ to 65℃, dust concentration ≤150mg/m3 and relative humidity ≤85% is possible. An electrostatic anti-corrosion coating 80–100μm thick reduces surface oxidation and electrochemical corrosion rate by 60% and stabilizes long-term mechanical ?????performance.

2. Machining Accuracy & Matching Performance: Adopting full-process CNC precision machining and unified benchmark positioning process, the product overall dimensional tolerance is controlled within ±0.05mm, and the fitting surface roughness Ra≤1.2μm. The standardized assembly clearance of 0.05–0.10mm is compatible with crusher tension rods, copper bushings and other standard accessories.

When????? the part in question is compared to traditional ones, it lowers the running resistance of the equipment by 21% on average, cuts down the energy consumption of all operations by 18 percent, restricts work-related vibrations to ≤0.02mm, and makes sure that the equipment is running without exceeding a noise level of ≤83dB at any moment. These results show that one such device after another can be transmitted smoothly and ?????stably.

Product Application:

This series of moving jaws matches 250–1500mm jaw crusher feed opening models, applicable to material crushing and pretreatment working conditions across mining, metallurgy, chemical industry, infrastructure construction and solid waste recycling fields.It????? is a primary crusher suitable for the crushing of different ores and materials like ferro-alloys, non-ferrous, non-metallic ores, etc. The product range produced by processed finished aggregate particle size is between 10mm and 300mm. it can be the source of suitable granular materials for the following beneficiation and refining operations.

When used for crushing gravel, boulders, and coarse aggregate in concrete works, it meets the gradation requirements of the subbase materials for roads, bridges, and municipal works through proper crushing and ?????shaping。

In industrial production scenarios such as metallurgy and chemical engineering, the product adapts to continuous crushing pretreatment of bulk chemical raw materials and mineral auxiliary materials, with stable feeding capacity of 80–500t/h matching different crusher models. In construction waste recycling scenarios, it realizes graded crushing of waste concrete, brick and stone waste, with a material recycling rate ≥95%. The product adapts to full-scale production scenarios including large-scale mines, medium and small quarries and construction waste treatment stations, and maintains stable mechanical output and zero structural failure under long-term 24-hour full-load cyclic operation

Corporate Strength:

Founded in 2012, the enterprise owns a standardized professional production base covering 4000㎡, equipped with complete production, heat treatment and precision testing supporting equipment. The factory is equipped with 8 independent full-process production lines covering forging, finish machining, heat treatment and surface treatment, realizing standardized batch production and fixed-cycle quality delivery. The enterprise has a dedicated R&D team of 15 personnel, focusing on structural optimization, material ratio upgrading and process iteration of crusher wear parts, with 8+ independent component improvement technologies.

All technical researchers and front-line production staff have more than 10 years of working experience in the field of mining machinery parts manufacturing, with proficient standardized operation processes and mature production control systems. In terms of production capacity, the annual output of crusher moving jaws and supporting wear parts reaches 180 sets, supporting bulk orders of 3000+ sets per single batch and completing customized and standardized order delivery within two month.

The company has established long-term cooperative relationships with 20+ domestic complete machine manufacturers and mining group enterprises with stable supply linkage. Its products are exported to 12 overseas markets including Africa, the Middle East, Russia and Eastern Europe, with overseas sales volume accounting for 35% of total annual output. Thanks to highly standardized production quality and stable delivery capabilities, our company has established a solid brand image in the domestic and foreign markets in the field of mining machinery supporting.

Cone Crusher Copper parts

Extensive Manufacturing Experience and Engineering Capabilities:

Mining equipment needs to operate under heavy load, high vibration and high wear conditions, which puts forward higher requirements for material performance, processing accuracy and assembly quality. Zhuoyue Machinery was established in 2012 and has more than ten years of rich experience in the field of mining machinery and equipment parts manufacturing. We provide customized production and processing solutions based on customers 'equipment models, working conditions and technical drawings, and support OEM, ODM and non-standard customization services.

Our services include:

We are committed to providing complete crushing equipment manufacturing and supporting services to customers in the fields of blind mining, sand and gravel aggregate and engineering construction, covering equipment production, parts processing, customized development and technical support.

·Manufacturing of crushing equipment and supporting machinery

·Processing of wear-resistant parts and replacement parts of crusher

·Carry out precision machining according to customer drawings, samples and technical requirements

·Non-standard mechanical parts design and customized production

·Complete machine assembly and equipment supporting services

·Product selection suggestions and engineering technical support

With mature manufacturing processes and rich project experience, we are able to provide flexible production solutions for different customers 'equipment models, operating environments and application needs. Whether it is individual spare parts procurement, equipment repair and replacement, or long-term batch supply projects, we can formulate reasonable production plans based on actual needs to help customers improve equipment operating stability, extend service life, and reduce post-maintenance costs.

Comprehensive Quality Control System：

To ensure the stability and consistency of each batch of products, the company has established a comprehensive quality management system covering raw material procurement, production and processing, heat treatment, assembly, and factory inspection.

The main inspection items during product manufacturing include:

· Incoming material inspection

· Raw material composition analysis

· Heat treatment quality inspection

· Mechanical performance testing

· ISO 6g standard thread accuracy testing

· Critical dimensional tolerance testing

· Assembly compatibility verification

Before product delivery, the following key performance indicators will also be sampled and tested:

· Hardness

· Tensile strength

· Thread machining accuracy

· Assembly performance

Through rigorous quality control processes, we ensure that our products can adapt to the complex working conditions of mining equipment, such as long-term high loads and high vibrations, thereby reducing on-site installation errors, lowering the risk of equipment failure, and improving overall service life.

One-Stop Manufacturing and Project Services:

For mining equipment procurement, product quality is only one part of project success; a comprehensive technical support and service system is equally important. Zhuoyue Machinery provides clients with a "one-stop" service covering the entire procurement cycle, including:

? Product selection consultation

? Working condition analysis and solution design

? Non-standard product customization

? Production progress tracking

? Export packaging

? International logistics coordination

? After-sales technical support. By????? carrying out the whole service process, we not only assist our customers to minimize their mistakes in the choice of services or goods, but also, to the great extent, we speed up the ordering and the getting of goods delivery and enhance the way equipment is installed. Also, as a consequence, the costs of subsequent operational and maintenance works are significantly ?????reduced.

FAQ:

Q: What is the minimum order quantity (MOQ)?Do you allow big orders?

A:Minimum order quantity - just one piece, suitable for bulk buying or long term purchasingQ:What is your usual packaging method?

A:For the big parts and whole machines we put them in the frames made with channel steel and then we have a complete foam wrapping and a waterproof film outside to protect them from bumps and rainy weather during the transportation.

Q:What transportation and freight methods are available?

A:We can accept orders ?????EXW.

Product Tag Cone Crusher clamp rod Cone Crusher mandible Cone Crusher Copper parts

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Phone :	+86-13066644927、+86-18540138931
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Cone Crusher Moving Jaw Technical Parameters
No.	Technical Parameter	Parameter Value	Technical Description
1	Raw Material Material	High-strength Wear-resistant Alloy Steel (Mn13Cr2)	Adopt high manganese chromium wear-resistant alloy steel, with excellent basic wear resistance and impact resistance, suitable for high-load working conditions of crushers
2	Heat Treatment Process	Quenching and Tempering Heat Treatment (Quenching + High Temperature Tempering)	Quenching temperature 860-880℃, tempering temperature 550-650℃, grain refinement after treatment, comprehensive mechanical properties greatly improved
3	Surface Hardness	≥58 HRC	Surface hardness reaches the industry leading level after heat treatment, effectively resists material impact and friction wear, and extends service life
4	Core Impact Toughness	≥25 J/cm2	The core maintains good toughness, is not easy to crack and deform under strong impact working conditions, and ensures structural stability
5	Processing Accuracy	Dimensional Tolerance ≤±0.02mm	Precision machining by imported 5-axis CNC machining center, high dimensional accuracy of connecting surface and moving track, ensuring perfect fit with accessories
6	Surface Treatment	Thick Paste Epoxy Anti-corrosion Coating	Coating thickness 80-120μm, with excellent dustproof, moistureproof and anti-corrosion performance, suitable for harsh working conditions such as mines and construction sites
7	Compatible Accessories	Full series of matching parts such as cone crusher clamp rod, copper sleeve, lock nut	100% universal with mainstream brand cone crusher accessories in the industry, small fitting clearance and low operating friction
8	Design Service Life	≥8000 Hours	Continuous service life can reach more than 8000 hours under standard working conditions, greatly reducing replacement frequency and maintenance cost