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- Cone Crusher Concave and Mantle (Wear Liners)
Cone Crusher Concave and Mantle (Wear Liners)
Brand :ZHUOYUE
Product origin :Shenyang, Liaoning, China
Delivery time :One week
Supply capacity :300 cases per year
Precision-engineered cone crusher concaves and wear liners are designed and manufactured to precisely replicate specifications, including, but not limited to, different models of the crushers, the original equipment manufacturer (OEM) part numbers, drawings, CAD files or even existing liner samples. Depending on the type of use, the material composition and heat treatment can also be modified or changed. All important measurements, features and interfaces are strictly checked before a shipment. Custom-made replacement products will suit various cavity designs, equipment configurations and the needs of orders that have to be placed regularly or on a repeat basis.
Product Introduction
Improperly-machined cone crusher liners that differ from the crusher chamber in the slightest way create uneven material contact and result in localized loading during operation.Even very small dimensional or profile inconsistencies can be quite serious, they may lead to material jamming, uneven wear on liners, decreased efficiency of crushing, and premature replacement.
Such scenarios may, for procurement, mean repeated maintenance, unplanned equipment idling and extra adjustment work carried out during installation.
Our Solution
ZHUOYUE supplies cone crusher concaves and wear-liners according to specific crusher model, OEM part number, drawings, CAD file, or based on the existing liner sample. It is not a common profile that decides our making of products rather it is a combination of specific details given by the customer. Before the production phase, the engineering team of ZHUOYUE is double-checking the cavity geometry, the main dimensions, and the mating surfaces in order to minimize fitment and mounting problems.
How we verify the liner before production:
Profile Matching: The crusher model, the OEM part number, drawings, a CAD-file, or a worn liner sample are all ways to confirm the cavity profile.
Dimensional check
Before the liners are shipped, we ensure critical dimensions and fitting surfaces are compared with the master blueprint or CAD drawings.
Determination of material
Selection of liner material and heat-treatment requirements can be made considering the type of processed material, impact conditions, and the expected wear environment.
Assessing liner wear
In replacement projects, existing wear patterns of liner can be inspected to find out potential abnormal loading or uneven wear and assist in liner materials selection.
Buyer's benefit:
Avoidance of fitting and installing problems caused by discrepancies between dimensions and profiles
More even contacting between the liner and the crushing chamber
Protection against premature or uneven lining-up
Less fitting time and rework during the replacement
The buyer can keep the dimensional record of the product, which will be the basis when ordering similar products in the future
Contact us with your crusher model, the OEM part number if available, drawing or worn liner sample, and we will analyze the necessary profile and dimensions of the liner for you before the manufacture of your replacement linings
Technical Parameters
| Parameter | Details |
|---|---|
| Part Type | Cone Crusher Concave / Mantle / Wear Liner, according to application |
| Compatible Crusher | According to crusher brand, model, OEM part number, drawing, CAD file, or sample |
| Cavity Profile | Extra Coarse / Coarse / Medium / Fine / Extra Fine, subject to crusher model and application |
| Material Options | High-manganese steel such as Mn14/Mn18/Mn22, selected high-chromium alloy materials, and TiC-reinforced materials where applicable |
| Hardness | According to the selected material grade and agreed heat-treatment specification |
| Chemical Composition | According to the approved material specification |
| Heat Treatment | According to material grade and agreed process requirements |
| Critical Dimensions | According to approved drawing, CAD model, or agreed dimensional specification |
| Surface / Fitting Inspection | According to approved inspection requirements |
| Single-Piece Weight | Approximately 50 kg to 150 tons, depending on product type and design |
| Inspection Methods | Chemical composition, hardness, dimensional inspection, ultrasonic testing, metallographic examination, and other applicable tests |
| Documentation | Inspection records and material/test documentation available according to agreed requirements |
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1000 Cone Crusher Forro bastidor
Product Advantages:
Choice of liner materials based on the application
We carry out the material selection for the liner based on the abrasiveness, impact conditions, crusher operating parameters as well as the expected wear environment of the raw material. The selection is made specific to the application since a one-size-fit-all material approach would be inappropriate.
Quality Assured Controlled Heat Treatment
According to the chosen material grade and the agreed-upon process requirements, heat treatment is done. Through this quality inspection procedure, hardness and appropriate mechanical properties can also be determined.
Mastering Profile and Dimensions
Casting and machining (CNC) works are carried out as per the design, materials, and required product tolerance specifications.
Every key dimensional data, mating surfaces and other specification features are checked against the issued drawing or the CAD model data.
Consideration of Wear Patterns
Examination of liner samples, photos, or wear measurements of used equipment could guide to detect worn areas to be addressed in a rebuild or replacement. These findings could be referenced in future orders when deciding on the liner profile or grade of material.
Consistency of repeated orders
Approved drawings, dimensional specifications with inspection records can be kept for repeated production purposes, which will assist in minimizing the changes of difference in specification when replacement orders are placed.
Product Application
Cone crusher concaves and wear liners are used in replacement and maintenance applications over a range of different areas including mining, quarrying, aggregate production, metallurgy, and other material processing operations.
Mining and Ore Processing
Liners can serve as the main means for the application of hard and abrasive ores. Material grade, cavity shape, and arrangement of liners should all be checked against the crusher type or working conditions.
Quarrying and Hard-Rock Crushing
If one is crushing granite, basalt, or other hard rocks, the choice of liner could take into account the abrasiveness of material, type and frequency of impacts, feed particle size, operating parameters of the crusher, and a rough estimate of the wear pattern.
Agregate Production
In case of an aggregate plant that requires continuous crushing operation, correctly matching the profile of liners would contribute significantly to the prevention of the fitting issues when the liners are being replaced. Moreover, it could help preserve the original crushing configuration.
List of Cavity Profiles
It has been found out that only extra coarse, coarse, medium, fine, and extra-fine cavity profiles are available for selection if considering various crushers, the size of chamber, and type of material crushed, however, the selection may vary according to different machine designs.
Crusher Match-up
Besides, we can make replacement liners for crushers of particular models from certain manufacturers as Metso, Sandvik, Symons, to name a few, providing us with details about the type of crusher, part number of the Original Equipment Manufacturer (OEM), design drawings, Computer-Aided Design data, or, as a last resort, a copy of the present liner.
Corporate Strength:
Shenyang Zhuoyue Machinery Equipment Co., Ltd. The business they are in is manufacturing the replacement parts for cone crushers and custom machined parts. The company's technical team is the core one and they have more than 10 years of experience in mining machinery, crusher replacement parts, and the whole life cycle from drawing to quality inspection.
24 R&D and technical staff members are available for supporting the technical review, drawing confirmation, machining process development, and replacement-part projects.
The production lines include:
10 machine shops
2 welding stations
3 assembly lines
Annual production output - around 2,000 tons
Factories and workshop area - about 6,100 square yards
Thanks to these manufacturing capacities, the company can do crusher component machining, wear part welding and assembly, custom parts welding and machining, and various types of inspection.
They have been supplying their products to their customers in Europe and the Americas and have been organizing and making their production and inspection plans according to the product standards, quantity, type of order, and special customer needs.
Custom Manufacturing and Engineering Support
At Zhuoyue Machinery, the replacement parts development and production can be done on the basis of drawings customers provided, 2D and 3D files, samples, machine models, or technically confirmed specifications.
Replacement parts not being standard products are supported by an engineering team, us:
Reviewing drawings and specifications
Checking part currently in use and sample
Carrying out a Dimensional Check of a CAD-based model
Material and heat-treatment
Detailed machining process
Manufacture of non-standard components
Implementation of OEM and ODM projects if technically possible
In the manufacturing process, it is specifications, dimension restrictions, materials and production needs that are considered and agreed upon.
Our Services
Zhuoyue Machinery technical and product development assistance, together with technical support, has been a part of the replacement parts manufacturing for crushers since the initial customer demand through to the final product.
Selecting the right part and liner based on the crusher design,
Review and check of drawings, samples and CAD files
Assessing the crusher operation and environment
Machining Special non-standard components for replacements
Research and Development (R&D) of OEM & ODM
Production and checking of finished goods
Packing of exported goods
Shipment international logistics coordination
Tech support for machines and products after-sales
Users can choose - single spare parts, parts kit, or even large quantities - to purchase according to their maintenance requirements of the equipment.
Quality Control and Inspection
Inspection is conducted throughout production based on approved drawings, specifications, material requirements, and customer requirements.
Material: Composition and grade verification; hardness testing.
Dimensions: Critical dimensions checked against approved drawings/CAD.
Machining: Key tolerances, fits, threads, and surface finish inspected where applicable.
Welding: Weld appearance and dimensional requirements checked where applicable.
Final Inspection: Appearance, dimensions, hardness, and other specified requirements verified before shipment.
Standards: Applicable inspections may follow relevant GB/T, ASTM, ISO or customer-specified standards.
Lead Time and Procurement Information
| Item | Typical Arrangement |
|---|---|
| In-stock standard parts | Approximately 7–10 days, subject to stock availability |
| Standard parts without stock | Confirmed according to model, quantity, and production schedule |
| Custom replacement parts | Confirmed after drawing, material, process, and quantity review |
| Custom geometry / prototype | Lead time depends on geometry, mold or pattern requirements, casting, heat treatment, machining, and inspection |
| Repeat orders | Previous approved specifications and inspection records can be used as references where applicable |
Actual lead time is confirmed after technical specifications, quantity, production capacity, and delivery requirements have been reviewed.
Packaging and Shipping
A variety of product packing materials are considered for the right product packaging: the weight, the size, the handling requirements as well as the transportation method decide about the chosen packaging.
Small and medium-size elements are packed in wooden packages or protective wrapping if necessary
Bigger elements and those carrying weights are packed in steel frames or other reinforced transport supports wherever necessary
Materials for packing and protection: padding and water-resistant packing depending on transportation conditions
Export packing: organized in a way that satisfies customer requirements and is compatible with the preferred shipping methodThe commercial terms that are available include EXW and FOB. Logistics outside can be arranged according to your agreement regarding the number of orders and the destination.
Warranty
ZHUOYUE offers a warranty of one year for cone crusher concaves, mantles, wear plates, and other wear parts which covers the agreed manufacturing defects and non-compliance with product standards of the goods under the sales contract conditions, valid technical specifications, drawings, and warranty terms.
| Warranty Item | Coverage |
|---|---|
| Warranty Period | 12 months from the shipment date, or as otherwise agreed in the sales contract |
| Manufacturing Defects | Covered where a confirmed manufacturing defect is identified according to the agreed inspection and warranty requirements |
| Dimensional Non-Conformance | Covered when critical dimensions do not meet the approved drawing, CAD data, or agreed dimensional specification |
| Material / Hardness Non-Conformance | Covered where specific material or hardness requirements have been agreed and the supplied product is verified to be non-conforming |
| Claim Documentation | Product photos, inspection records, test reports, wear information, and other supporting documents may be requested for technical review |
| Claim Handling | Warranty claims are reviewed according to the applicable contract terms, technical requirements, inspection records, and warranty conditions |
FAQ
Q: What details do I need to include when ordering crusher con liner?
A: You need to get in touch with the crusher brand, model, and OEM part number first, if possible. Also, please specify liner type, cavity/profile, quantity, and other information like drawings, files, or samples. Technical review might be necessary if you provide such documents. Sharing data regarding the processed material, feed size, CSS, current liner materials used, wear, etc. could help us choose better liner alternatives for you.
Q: Is it possible to make a new liner by using an old, worn-out liner?
A: Yes, in fact, a used sample liner can serve as a guideline to design a new part for replacement upon confirmation by us. The most helpful items are an OEM part number or an approved drawing/cad file which enables us to double-check the needed profile and measure essential dimensions.
Q: How is the right material to produce liner determined?
A: Selection of the suitable materiel depends on the material being processed, its roughness, the type of load, feed conditions, crusher operating settings, and anticipated wear.
Q: Are you able to produce various cavity shapes?
A: We produce mainly chosen cavity models like extremely rough, rough, fine etc. depending on the crusher and according to the technical specs we have. Choosing the right cavity shape should be done considering crusher setting, feed characteristics, CSS, and the crushing efficiency needed.
Q: What is the way of controlling the liner dimensions and profile prior to the manufacturing?
A: It would be checked the necessary dimensions profile against the model of the crusher and the part number that the OEM is using, the official approved drawing, CAD data or liner sample in stock. According to the established technical requirements, the significant machining measurements and mating areas are thoroughly examined before the goods are sent out.
Q: Can you offer inspection and quality documents?
A: You will receive the inspection documents according to your quality requirements. Usually the quality documentation would contain analysis of the composition, hardness, measurements, ultrasonic tests, metallographic check, and impact tests together with the other quality records if applicable that are done as a part of product inspection and/or quality assurance.
Q: What is theminimum order and lead time?
A: Most of the replacement parts standard can be supplied per piece, if there is an availability and production requirements. For customized ones, the minimum quantity and the lead time will depend on the manufacturing process, the material, tooling demands, product specifications, and the quantity of the order. If it is an In-stock standard part, it is possible to get it in 7-10 days after the order confirmation, pending stock verification.
Q: How are liners packaged, shipped, and supported after purchase?
A: The packaging of theliners is chosen according to their weight, size, quantity of the goods to be shipped. Wood crates may be used forsmaller components whereas heavy components may require reinforced steel-frame protection and/or suitable waterproofermaterials. We offer EXW and FOBServices and international logistics coordination can be arranged as the customer needs. Post-purchase support might consist ofproduct identification, installation guidance, technical exchanges,troubleshooting help etc. depending on the service package to be agreed upon. Warranty terms are agreed on byproduct type and the commercial agreement.
